Monday, February 14, 2005

A Few Things We've Learned so Far

As I mentioned in my last post, we took some video of our last work session. The majority of this video footage covers tasks we've completed to date, a quick summary of some of our day-to-day tasks, and a couple of things we've learned along the way. This post is primarily to post links to the videos we made. I apologize in advance for the poor audio quality (we left the TV on in the background, and it is a little distracting), but I am posting this in the hope that you'll pick up a couple of tips and tricks that we learned along the way. It will also let you actually see who we are, and what our workshop is like.

Video of the epoxy tray we made
Mixing the epoxy
Applying the epoxy sealer coat
Mixing the thickened epoxy (Peanut Butter)
Be careful after you lay the epoxy

After laying the sealer coat of unthickened epoxy to each surface to be glued, lay the thickened epoxy on one of the sealed surfaces with a trowel. After the thickened epoxy is applied, set the pieces together, weigh them down to ensure a good solid bond between the surfaces, and apply a couple of screws to hold the surfaces together. We specifically recommend the weighting and screwing process, as if you don't weight them down, you may not get a nice tight fit. If you don't screw the pieces together, the epoxy can act as a lubricant between the fitted pieces between when the surfaces are laid together, and when the epoxy sets. The result is that you can end up with the pieces sliding a little, and the fit of the boards is not as precise. You can remove the screws after the epoxy has dried.

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